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Refractory Coating

The coating concept originates from the product engineering sector. The term "coating" is used to describe the surface smoothing process of work pieces.

 

In foundry engineering, "coatings" represent refractory finishings that are applied to moulds and cores to smooth the porous moulding surface. Finely milled refractory materials and highly refractory materials are used as basic materials for such coatings. The coating layer insulates the substrate and protects it against thermal stress caused by the molten metal.

 

Over the course of time, the original simple coating formulations have been replaced by complex multicomponent systems developed for various kinds of applications.

 

As one of the major worldwide suppliers of foundry chemical products, Hüttenes-Albertus offers refractory coatings for every application. There are presently over 100 products - whose properties are finely tuned to the needs of our customers - in production.

 

The continuous evolution of moulding sand binders leads to an equally continuous adaptation of the refractory coatings in order to cope with changing situations and demands, which is made possible by the use of new raw materials that are unceasingly tested and adapted as well.

 

The following table provides a brief overview of the main application possibilities of our product groups.

 

The worldwide cooperation with our customers in a spirit of mutual trust allows us to find an individual solution for every application.

Product-GroupMain RefractoriesCarrierPossible Applications
Zirkofluid Zirconium silicate Alcohol (IPA) Steel casting 
Zirkopal Zirconium silicate Wasser Steel casting 
Arkofluid Zirconium and aluminum silicates  Alcohol (IPA) Heavy gray iron castings 
Arkopal Various aluminum silicates Wasser Ferrous casting materials, light metals, mechanical and automotive engineering 
Koalid Various aluminum silicates Alcohol (IPA) Ferrous casting materials, light and heavy metal casting 
Nekrofluid  High-carbon raw materials Alcohol (IPA) Ferrous casting materials, heavy metal casting 
Nekropal High-carbon raw materials Wasser Ferrous casting materials, heavy metal casting 
Centrikoat Refractory and highly refractory silicates and oxides Wasser Permanent mould coatings for steel and ferrous casting materials 
Disopast Special-purpose refractory and highly refractory raw materials Wasser Gas permeable coatings for the evaporative pattern casting and lost foam processes, and the vacuum moulding method